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TRPI-26-05521
Senior Manufacturing System Engineer (Assembly Line Engineering & Design)
Senior manufacturing system/assembly line engineering professional with 15–20 years overall experience (including 8–10+ years in assembly line engineering & design). Responsible for end-to-end assembly process engineering and line design: bill of process creation, cycle time/takt time calculations, station/workstation and line-side storage design, replenishment strategy (manual/FLT/AGV/AMR/overhead conveying), tooling/fixture and conveying system specifications, error-proofing/interlocks, FTE and utilities estimation, HSE assessment, and line layout design. Works closely with CAD and simulation teams (material flow, discrete event, ergo/station simulations), automation stakeholders (robotics/vision/AGV/AMR), and line builders/OEMs; supports commissioning/handover and provides post-deployment technical support, customer reviews, and project delivery.
Position summary
- Location
- India
- Workplace
- On-site
- Employment
- Full Time
- Experience
- Minimum 15 years and Maximum 20 years
Role overview
Why This Role Matters.
Senior manufacturing system/assembly line engineering professional with 15–20 years overall experience (including 8–10+ years in assembly line engineering & design). Responsible for end-to-end assembly process engineering and line design: bill of process creation, cycle time/takt time calculations, station/workstation and line-side storage design, replenishment strategy (manual/FLT/AGV/AMR/overhead conveying), tooling/fixture and conveying system specifications, error-proofing/interlocks, FTE and utilities estimation, HSE assessment, and line layout design. Works closely with CAD and simulation teams (material flow, discrete event, ergo/station simulations), automation stakeholders (robotics/vision/AGV/AMR), and line builders/OEMs; supports commissioning/handover and provides post-deployment technical support, customer reviews, and project delivery.
Your Impact
Deliver Enterprise Value
Help organisations solve complex business problems through modern technology, consulting expertise and measurable outcomes.
Collaboration
Work Across Teams
Collaborate with consultants, architects, engineers and client stakeholders throughout the project lifecycle.
Growth
Learn Continuously
Gain exposure to enterprise technologies, certifications, mentoring and real-world project experience.
Career Path
Grow With Ubique
Build a long-term consulting career with opportunities to take on greater responsibility and leadership over time.
Responsibilities
What You'll Be Doing.
Every role at Ubique contributes directly to solving meaningful business challenges for our clients.
02
Work package / scope definition
03
Customer interactions
04
Estimation of effort and Schedule
05
Solutioning specific to line engineering and design
06
Working with Simulation team and other stakeholders including line builders / OEMs
07
Customer reviews
08
Project delivery
09
Organize & Schedules weekly calls with Customer & TCS Offshore team
10
Support Installation / Commissioning and final handover at Customer site
11
Provide technical support to customer technicians/ engineers after the successful deployment of line design.
12
Continuously mining new opportunities across various areas within the plant & other sites and developing proactive solutions (may need to visit other sites)
Technology stack
Tools & Technologies.
The platforms and technologies you'll use to build modern, enterprise-grade solutions.
01
Manufacturing System Engineering
Required
02
Assembly Line Engineering
Required
03
Assembly Process Engineering
Required
04
Bill of Process
Required
05
Cycle Time
Required
06
Takt Time
Required
07
Line Balancing
Required
08
Line Design
Required
09
Workstation Design
Required
10
Line-side Storage
Required
11
Trolley Design
Required
12
Replenishment Strategy
Required
13
Overhead Conveying
Required
14
Forklift (FLT)
Required
15
AGV
Required
16
AMR
Required
17
Tooling Specification
Required
18
Inspection Aids
Required
19
Fixture Design
Required
20
Conveyor Design
Required
Requirements
Skills & Experience.
We value curiosity, collaboration and continuous learning. If you don't meet every requirement but believe you can make an impact, we'd still love to hear from you.
Essential
Required Qualifications
15–20 years overall experience
8–10+ years experience in assembly line engineering & design
Assembly process engineering and Bill of Process (BoP) generation
Cycle time estimation per process/operation
Takt time estimation
Line design with correct number of stations to meet takt time
Workstation design including line-side storage for parts/tools/aids
Line-side storage trolley design
Line-side replenishment strategy design (overhead conveying/manual/FLT/AGV/AMR)
Line-side replenishment frequency estimation
Tooling, assembly aid and inspection aid specification development per station
Fixture design
Conveying system design/specification (type selection and conveyor speed)
Physical pitch calculation between workstations
Error-proofing / interlock design (poka-yoke concepts)
Manual vs automation decision-making for assembly operations
FTE estimation / manpower sizing
Utilities estimation at station level (WAGES)
HSE fulfillment assessment
MHE / part loading aids design
Preferred
Nice to Have
Exposure to AI / GenAI
What you'll gain
More Than Just A Job.
We're committed to helping every team member grow professionally, personally and technically while working on meaningful projects.
Global Exposure
Collaborate with international clients and multicultural teams on enterprise programmes.
Continuous Learning
Expand your expertise through mentoring, certifications and hands-on project experience.
Career Growth
Take ownership, develop leadership skills and grow your consulting career over time.
Flexible Working
Hybrid and remote collaboration designed around trust and delivering exceptional outcomes.
People First
Join a supportive culture where collaboration, respect and long-term relationships come first.
Enterprise Projects
Work on meaningful technology initiatives for leading organisations across industries.
Apply
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